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Manufacturing

"To deliver world-class customer experience", has been the core philosophy of Blue Star. The Manufacturing division of the Company also aspires to be of world-class caliber.

Blue Star's foray into manufacturing was a modest effort at producing ice candy machines in the 1940s, at first from a small office in Forbes Street at Colaba in Mumbai. It was only in the mid 1960s that Mohan T Advani expanded Blue Star's manufacturing base by buying a factory in Thane, then a distant suburb in Mumbai. Currently, the Thane Plant manufactures a range of screw chillers in air cooled, water cooled and flooded types, with all products being AHRI certified. It also manufactures the innovative Water Cooled Centrifugal Chiller.

The second Plant was built in 1980 in Bharuch in Gujarat to manufacture water coolers, deep freezers and bottle coolers.

In the late 1990s with the software boom driving the economy, investments in manufacturing sector were dwindling. Manufacturing facilities started become an unviable proposition. As a result, a lot of manufacturing units had to be closed down. However Blue Star management was convinced that manufacturing would be an important driver in the value chain and was important for the Company to be successful in the longer run.

A new and exciting chapter began with the inauguration of a world-class factory in Dadra in 1997. The project at Dadra was incorporated with state-of-the-art technologies, quality standards and manufacturing process with consultations from Rheem USA.

After the success of Dadra, Blue Star has been able to transplant the manufacturing philosophy and attitude to the other factories at Thane and Bharuch as well.

The two fundamental transformations of Blue Star's manufacturing took place in improving operational efficiencies and quality improvement, resulting in competitiveness in terms of price and delivery. Blue Star remained competitive in the market where prices of airconditioning products fell constantly since the late 1990s. The introduction of world-class manufacturing facilities coupled with IT, automation and an overall positive morale amongst the employees resulted in reduction of manufacturing costs.

With the addition of Himachal Plant in 2005, which was built with in-house expertise, Blue Star has been able to meet the increasing market demand of room airconditioners. Himachal Plant holds the advantage of augmented scale of operations. With the second factory in Himachal introduced in 2011, the two facilities manufacture room airconditioners as well as storage water coolers, both being signature products enjoying enviable market patronage. The second HP Plant also houses one of the few, state-of-the art MCHX coil ( aluminim heat exchanger) manufacturing facilities in the country.

The Wada factory was established in 2008 which is Blue Star's largest manufacturing facility and manufactures air handling units, screw chillers, scroll chillers and refrigeration units for cold rooms. It is also a contract manufacturer of sophisticated condensing units and roof top units for a few multinationals. Driven by the ice cream, frozen foods and dairy segments, the commercial refrigeration business of Blue Star has been on the rise. Considering the expected demand surmount in the near future, the Company considered it prudent to expand its manufacturing capacity for refrigeration products by setting up another plant in Ahmedabad in 2012. This has made the current production capacity for these products quite robust.

Blue Star's seven modern manufacturing facilities coupled with an able product development team, the country's most advanced AHRI-certified chiller test lab, significant support from original equipment manufacturers and a good footing in the export market has given Blue Star a cutting edge in manufacturing.

Cold Chain

End-to-end cold chain solutions from the leaders in cooling

With modern agricultural methods and systems fast becoming the key focus of our growing economy, it is imperative that fruits and vegetables from our farms be stored and transported using world-class and contemporary technologies, to ensure that they remain fresh from the farm to the table.

That's why you need Blue Star’s advanced cold-chain solutions.

A wide range of solutions...

Blue star has the expertise to set up complete cold-chains.

From simple deep freezers, to pack houses, large warehouses, perishable cargo complexes at airports and terminals, controlled atmosphere stores, sorting and packing lines, and retail solutions, Blue Star can offer you the specific cold chain solution that you need.

Blue Star’s world-class product range comes from its three state-of-the-art factories as well as from global leaders in the field - PUF panels from Kolpak, refrigeration units from Heatcraft, controlled atmosphere solutions and grading and packing lines.

Service Solutions

 

Why is it important to service your airconditioning and refrigeration system?

All airconditioning and refrigeration systems, like any other machine, depreciate with time. And if not properly maintained, they progressively lose efficiency, consume more power, and drain your profits.
Without regular maintenance an airconditioner looses its original efficiency steadily every passing year. It is common knowledge that these inefficiencies accelerate in the absence of adequate monitoring and maintenance. Thereby, causing a lot of inconvenience.
The good news however, is that you can recover most of that lost efficiency through regular maintenance. Studies show that with regular tune-ups a unit will maintain up to 95% of its original efficiency. This means that the cost of a periodic tune -up is recovered very quickly in savings on your monthly power bill and reduced running and repair costs.

Why Blue Star?

Blue Star, India's largest airconditioning and commercial refrigeration company, has been providing expert cooling solutions for over six decades. Blue Star provides you with the finest and most comprehensive range of services, to take care of your airconditioning system. With our experience and expertise, we optimize your system and ensure maximum energy efficiency, perfect air distribution and provide superior indoor air quality.
Very often, customers tend to believe that maintaining airconditioning systems needs no great expertise, and in case of a breakdown, any local AC repair technician can repair it. But while local technicians might be an easy option, they don't have the kind of extensive knowledge required on the science of cooling. They lack adequate understanding of indoor air quality, airside management and energy efficiency. Neither do they know the designs and circuits well enough for them to optimize your system periodically, nor do they have the infrastructure and resources necessary to handle your system, in case of eventualities. In fact, relying on them can only cause inconvenience, apart from potential loss of business and productivity. On the other hand, Blue Stars' experts and customer focused professionals periodically check your entire system, repair and replace the necessary parts and calibrate the system for perfect air distribution and balancing.
Blue Star has the largest pool of qualified and trained airconditioning and refrigeration engineers. Company has a wide network of channel partners all over India and across the globe to meet customer requirements. We understand the geography and have complete knowledge of the application and customer profiles.
On opting for a Service Solution from Blue Star, you avail of the following unbeatable advantages:

• TRAINED PERSONNEL:Our engineers and technicians are intensively trained to handle the costly, sophisticated airconditioning equipment.
• PRIORITY SERVICE:All customers who opt for our annual service solutions are offered priority service, so that your calls get attended quicker and the system is up faster.
• PREVENTIVE CHECKS:Under all our service solutions, we offer preventive maintenance checks which help in identifying problems early, preventing costly down times.
• GENUINE SPARES:By opting for our service solution, you are assured of genuine spares that will go a long way in ensuring high uptime for your system.
• EXTENDED LIFE:Genuine Spares and regular maintenance help in extending the life of your system.
• SEASONAL SETTINGS:In summer, you would prefer lower temperatures and when the climate is cold you often feel the need to change your settings to higher temperatures. Before the onset of a season, our engineers calibrate the airconditioning system to suit.

So, protecting your expensive and technologically advanced airconditioning equipment from damage is as important as your initial investment. And we, at Blue Star, help you do that. Our airconditioning experts periodically check your entire system, repair and replace the necessary parts and calibrate the system for perfect air distribution and balancing. Thus providing you with the finest and most comprehensive range of Service Solutions.

Split Airconditioners

Blue Star, leaders in central airconditioning, also bring you a state-of-the-art range of split airconditioners that suit corporate, commercial and residential needs.

Mega Split Airconditioners

Introducing the Blue Star wall-mounted mega split AC. A product that offers you the ease of installation of a conventional wall-mounted split coupled with the power of a ducted system. All in one single unit! What's more, it saves at least 10% on your electricity bills.
Features

• Three Phase Advantage
• Active Carbon Filter
• Dust Filter
• Anti-corrosive Blue Fin Copper Condenser
• Economy Mode
• Hydrophilic Blue Evaporator Fins
• Anti-Freeze Thermostat
• Dry Mode
• Auto Mode
• Auto Restart with Memory Function
• On/Off Timer
• Wide Angle Airflow
• Self Diagnosis
• Cleanable Panel
• Fixed and Swing Louvres
• Air Flow Direction Control
• Powder-coated Outer Body

Blue Star : Manufacturer of Mega Split AC and Concealed Split AC in India.

Water Chiller Solutions

A solution to every water cooling need.
Blue Star has been offering expert cooling solutions to various corporate and commercial customers for over six decades. At the core of this expertise lies a strong understanding of the market, robust R&D and superior manufacturing skills. And it is with this expertise, Blue Star now brings to you four different types of Water Chiller Systems for your diverse needs.
These chillers are designed for applications that vary from small domestic requirements to larger requirements as in hotels. And they incorporate plate type heat exchangers that are far superior to conventional systems that use copper coils.
By being an expert in the area of central airconditioning, it also helps us understand the cooling requirements of a diverse range of applications. This expertise, knowledge and the skills have helped us to have some of the most technologically advanced and energy efficient airconditioning solutions for small spaces.

Get office-like cooling at home

Ever wished your home was cooled just as well as your office? Opt for Window ACs and Split ACsfrom India's leading commercial airconditioning company. Built by incorporating advanced technology and unmatched expertise, they offer you exceptional cooling, significant savings and fresh, hygienic air at home.

Service AC Waterchiller Semarang

A water chiller air-conditioning system utilizes cold water, which flows through a coil filled with refrigerant, to cool the ambient air of the building in which the unit is located. Water used in this manner reduces the work of the air-conditioning compressor.

Heat Energy

• Water chiller systems transport heat energy between the airside, or the ambient air inside a building, chillers and outside via the cooling coils, which cool and dehumidify the air stream. Main components are a compressor, condenser, expansion valve and an evaporator. This system works via vapor compression, meaning the chiller evaporator absorbs heat from the water that the chiller is cooling.
  

  Advantages

• Water-cooled systems have minimal drops in efficiency when compared with their air cooled counterparts at temperatures over 100 degrees Fahrenheit and are optimally efficient in dry climates. Refrigerant is also contained, minimizing handling and the potential for leaks.